Sidestream Treatment Solutions for the Bay Park Wastewater Treatment Plant

Authors:

  • Wendell Khunjar, Michael DeNicola, Michael Lynch - Hazen and Sawyer

The nitrogen removal pilot at the Bay Park STP is one facet of the Bay Park STP Hurricane Sandy Recovery Program, which was created to assist Nassau County in the long-term Hurricane Sandy recovery effort for the facility.

The DEMON process pilot, which achieved and maintained high levels of nitrogen removal throughout testing, can enable utilities to save over $1 million a year in chemical costs.

Start-up of the system was accomplished within 20 days to meet 80% removal of influent ammonia, and this high level of performance was maintained for the duration of the pilot.

In conjunction with several partners, we are also conducting a separate centrate deammonification (SCAD) pilot at the 26th Ward WPCP. Results from the startup phase indicate rapid enrichment of anaerobic ammonia activity in less than 30 days.

Hazen and Sawyer has also designed a deammonification system for the 20 mgd South Durham Water Reclamation Facility in North Carolina, the first Anitamox® process to be designed in the United States.

The Nassau County Department of Public Works owns and operates the 70-mgd Bay Park Wastewater Treatment Plant (BPWWTP), which was heavily damaged during Hurricane Sandy. When faced with rebuilding the facility, the County decided to capitalize on the opportunity and proactively prepare the plant for anticipated future nitrogen removal requirements.

As part of the recovery and rebuild efforts, the County turned to Hazen and Sawyer to assist with evaluating and demonstrating innovative technologies that would enable the facility to achieve nitrogen removal in the most efficient way possible. While conventional methods were considered, a comprehensive process evaluation identified sidestream treatment as a promising alternative.

In this approach, a novel biological process called deammonification would be utilized to biologically remove approximately 10% of the total nitrogen at the BPWWTP. Deammonification is an emerging process that can reduce the cost of wastewater treatment for many facilities, enabling an approximately 63% reduction of theoretical O2 requirements, an approximately 100% reduction of supplemental carbon requirements, and a significant reduction in biomass handling requirements when compared to removal through a mainstream activated sludge process.

A cost evaluation conducted as part of our research indicated that the BPWWTP would observe potential savings of approximately $1 million per year using deammonification by avoiding supplemental carbon and aeration costs.

Technology Alternatives and Selection

Presently, there are three main technology options for equipment related to performing sidestream deammonification.

After a careful consideration of the available technologies, the DEMON™ process was selected for piloting at the BPWWTP. The DEMON™ process employs a sequencing batch reactor configuration, coupled with a hydrocyclone, for the selective wasting of nitrite oxidizing bacteria and the retention of anaerobic oxidizing bacteria (Anammox). The Anammox bacteria are the main biological catalysts behind the deammonificiation process.

The reactors are filled from a filtrate/centrate equalization tank and operated in batch mode. Aeration is followed by mixing and then sedimentation. The effluent is then decanted from the sequential batch reactor. Each cycle (fill, reaction, settle, withdraw) is repeated approximately three times per day.

DEMON Pilot Testing and Results

Hazen and Sawyer, in collaboration with World Water Works and Nassau County, piloted the DEMON™ process at the BPWWTP from August to November 2013.

Start-up of the system was accomplished within 20 days to meet 80% removal of influent ammonia, and this high level of performance was maintained for the duration of the pilot. Additionally, no supplemental alkalinity or carbon was required, demonstrating that the sidestream deammonification process is a viable, cost-effective strategy for nitrogen reduction at the BPWWTP.

As a result of the success of this piloting effort, we are currently working on a full-scale design of a sidestream deammonification system for BPWWTP using the DEMON technology.

Future Applications

Even though the deammonification process is an emerging technology, opportunities for process optimization are already being explored. As part of the Bay Park project, Hazen and Sawyer, in collaboration with Manhattan College researchers, developed and utilized an Anammox-specific activity assay. This assay, which tracks anammox activity during periods of both high and low activity and can be applied to other deammonification systems to compare results, represents a simple and effective strategy that can be used to directly monitor the health of the Anammox bacteria in the deammonification process. It also provides the industry with a first step toward diagnosing and solving process instabilities that can arise from dynamic full-scale operation of deammonification systems.

For more information, please contact the author at wkhunjar@hazenandsawyer.com.

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Horizons Fall 2017 (pdf)

Horizons showcases significant water, wastewater, reuse, and stormwater projects and innovations that help our clients to achieve their goals, and can help you achieve yours. Articles are written by top engineers and process group leaders, demonstrating and explaining the beneficial application of a variety of technologies and tools.

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